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INTERCOOLERS AND BOOST TUBES

INTERCOOLERS AND BOOST TUBES

INTERCOOLERS AND BOOST TUBES

INTERCOOLERS & BOOST TUBES — 1998.5–2002 DODGE RAM 5.9L CUMMINS (24-VALVE, VP44)

Drop intake temps, reduce pressure drop, and keep boost where it belongs. CPP Diesel curates performance intercoolers, charge/boost pipes, silicone boots, and T-bolt/constant-tension clamps that fit the 1998.5–2002 Ram 2500/3500 platform. Choose complete kits or mix-and-match components for your turbo and power goals.

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Featured 98.5–02 Picks

Why Buy from CPP Diesel

  • Second-Gen Focus: Parts curated for 1998.5–2002 bays, shrouds, and factory core supports.
  • Top Brands + CPP Hardware: Mishimoto, aFe, Banks—plus CPP pipe kits and install pieces.
  • Expert Support: Pipe diameter choices (3.0" vs 3.5"), boot sizing, clamp ranges, and leak-free assembly tips.
  • Fast Shipping: Popular cores, pipe kits, and hardware ship quickly from U.S. warehouses.

Build a balanced setup: add 1998.5–2002 platform upgrades, plus cooling system service and engine parts as needed.

Helpful Notes

  • Fitment window: Many intercooler kits list 1994–2002; your 1998.5–2002 trucks are included—check listing notes.
  • Pipe sizing: Most 24-valve builds run 3.0" hot/cold-side tubes; 3.5" can help at higher flow if space allows.
  • Boot & clamp selection: Match boot I.D. to tube O.D.; use constant-tension or T-bolt clamps and re-torque after heat cycles.
  • Leak testing: After installation, pressure-test to ~20–30 psi and soap-check joints before road tests.

Frequently Asked Questions

Will a 94–02 intercooler kit fit my 1998.5–2002 24-valve?

Yes—most performance kits cover 1994–2002. Verify any small bracket/shroud notes on the product page before ordering.

What size boost tubes should I run?

3.0" works well for towing and street builds. Step to 3.5" only if your turbo/HP goals demand more flow and you have the clearance.

How do I stop boots from blowing off?

Use fresh 5-ply silicone boots, quality constant-tension or T-bolt clamps (see sizes on the 98.5–02 boost tubes page), clean bead-rolled pipe ends, and re-torque after initial heat cycles.

Do these kits include piping?

Some do (e.g., aFe 46-20062). You can also pair a core with CPP piping kits.

Is an intake elbow upgrade worth it on a 24-valve?

Yes—larger elbows like the Banks 42764 Monster-Ram reduce restriction and pair well with larger intercoolers and pipes.

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  • PPE 415040300 WATER TO AIR INTERCOOLER 3 INCH PPE 415040300 WATER TO AIR INTERCOOLER 3 INCH

    PPE 415040300 WATER TO AIR INTERCOOLER 3 INCH

    PPE

    $251.99
    PPEs Water-To-Air Intercooler offers significantly lower pressure-drop over traditional intercoolers. Increased air flow is achieved with a large internal core for increased heat transfer and reduced restriction. Designed for use with high-CFM turbos and...
    $251.99
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  • PPE 415040350 WATER TO AIR INTERCOOLER 3.5 INCH

    PPE 415040350 WATER TO AIR INTERCOOLER 3.5 INCH

    PPE

    $269.99
    PPEs Water-To-Air Intercooler offers significantly lower pressure-drop over traditional intercoolers. Increased air flow is achieved with a large internal core for increased heat transfer and reduced restriction. Designed for use with high-CFM turbos and...
    $269.99
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  • PPE 515302205 3.0 INCH TO 2.25 INCH X 5 INCH L 6MM 5-PLY REDUCER

    PPE 515302205 3.0 INCH TO 2.25 INCH X 5 INCH L 6MM 5-PLY REDUCER

    PPE

    $33.29
    Drag racing and sled pulling places huge stress on your trucks silicone hoses in a very short period of time. >PPEs hoses were designed to handle the rigors of increased pressure during racing and competition. They are equally proficient at daily...
    $33.29
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  • PPE 515302505 3.0 INCH TO 2.5 INCH X 5 INCH L 6MM 5-PLY REDUCER

    PPE 515302505 3.0 INCH TO 2.5 INCH X 5 INCH L 6MM 5-PLY REDUCER

    PPE

    $33.29
    Drag racing and sled pulling places huge stress on your trucks silicone hoses in a very short period of time. >PPEs hoses were designed to handle the rigors of increased pressure during racing and competition. They are equally proficient at daily...
    $33.29
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  • PPE 515554505 5.5 INCH TO 4.5 INCH X 5.0 INCH L 6MM 5-PLY REDUCER

    PPE 515554505 5.5 INCH TO 4.5 INCH X 5.0 INCH L 6MM 5-PLY REDUCER

    PPE

    $47.69
    Drag racing and sled pulling places huge stress on your trucks silicone hoses in a very short period of time. >PPEs hoses were designed to handle the rigors of increased pressure during racing and competition. They are equally proficient at daily...
    $47.69
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  • ON 3 PERFORMANCE 6IN ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN ON 3 PERFORMANCE 6IN ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN

    ON 3 PERFORMANCE 6IN ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN

    ON 3 PERFORMANCE

    $395.00
    RATED FOR 1400WHP!! This is our LARGEST Intercooler option for serious race builds! If you have the room, and you're looking to make ALL the horsepower possible, look no further. This intercooler is nearly 2x the volume when compared to our...
    $395.00
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  • AFE 46-21061 BLADERUNNER STREET SERIES CAST INTERCOOLER FOR 94-02 CUMMINS 5.9L AFE 46-21061 BLADERUNNER STREET SERIES CAST INTERCOOLER FOR 94-02 CUMMINS 5.9L

    AFE 46-21061 BLADERUNNER STREET SERIES CAST INTERCOOLER FOR 94-02 CUMMINS 5.9L

    AFE POWER

    $1,336.00
    Enhance the performance of your 1994-2002 Dodge Diesel Trucks with the AFE 46-21061 BladeRunner Street Series Cast Intercooler. Designed to outperform stock intercoolers, this intercooler boasts a 2.5" bar and plate core design that is 25% larger,...
    $1,336.00
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  • ON 3 PERFORMANCE 4" ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN 4IC ON 3 PERFORMANCE 4" ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN 4IC

    ON 3 PERFORMANCE 4" ALUMINUM RACE CORE INTERCOOLER BAR AND PLATE DESIGN 4IC

    ON 3 PERFORMANCE

    $295.00
    Are you looking for something to support up to 1000hp?  We can support that power goal as well, the On 3 Race Core 4″ air to air intercooler is what you are after.  There are countless customers that use this core on a typical street...
    $295.00
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  • ON 3 PERFORMANCE INTERCOOLER FOR 1994-2002 DODGE RAM WITH CUMMINS 5.9L ENGINE ON 3 PERFORMANCE INTERCOOLER FOR 1994-2002 DODGE RAM WITH CUMMINS 5.9L ENGINE

    ON 3 PERFORMANCE INTERCOOLER FOR 1994-2002 DODGE RAM WITH CUMMINS 5.9L ENGINE

    ON 3 PERFORMANCE

    $750.00
    The ON 3 Performance Intercooler 94-02 Cummins 5.9L has established itself as a top choice within the Cummins community, consistently delivering exceptional performance gains. Designed for the 1994-2002 Dodge Ram Cummins turbo diesel trucks, this...
    $750.00
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  • AFE POWER 46-20062 BLADERUNNER GT SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L AFE POWER 46-20062 BLADERUNNER GT SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L

    AFE POWER 46-20062 BLADERUNNER GT SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L

    AFE POWER

    $2,166.26
    Transform your 1994-2002 Dodge Diesel Truck with the AFE Power BladeRunner GT Series Intercooler Kit, designed exclusively for L6-5.9L engines. This state-of-the-art intercooler significantly enhances airflow and efficiency, paving the way for superior...
    $2,166.26
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  • AFE POWER 46-21062-B BLADERUNNER STREET SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L AFE POWER 46-21062-B BLADERUNNER STREET SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L

    AFE POWER 46-21062-B BLADERUNNER STREET SERIES INTERCOOLER KIT W/ TUBES FOR 94-02 CUMMINS 5.9L

    AFE POWER

    $1,615.64
    Experience unparalleled power and efficiency with the AFE POWER 46-21062-B BladeRunner Street Series Intercooler Kit, meticulously designed for Dodge diesel trucks from 1994 to 2002. This uncompromising upgrade is suited for L6-5.9L (TD) models,...
    $1,615.64
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  • MISHIMOTO MMINT-RAM-94SL  INTERCOOLER - SILVER  1994-2002 CUMMINS 5.9L

    MISHIMOTO MMINT-RAM-94SL INTERCOOLER - SILVER 1994-2002 CUMMINS 5.9L

    MISHIMOTO

    $1,227.95
    Direct fit for 12v and 24v 1994-2002 Dodge 5.9L Cummins Includes hot-side and cold-side intercooler pipes and boots Intercooler features all-aluminum cast end tanks 3-in mandrel-bent polished aluminum piping Air diverter in hot-side end tank reduces...
    $1,227.95
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  • MISHIMOTO MMINT-RAM-94KSL  INTERCOOLER KIT - SILVER  1994-2002 CUMMINS 5.9L

    MISHIMOTO MMINT-RAM-94KSL INTERCOOLER KIT - SILVER 1994-2002 CUMMINS 5.9L

    MISHIMOTO

    $1,595.95
    Direct fit for 12v and 24v 1994-2002 Dodge 5.9L Cummins Includes hot-side and cold-side intercooler pipes and boots Intercooler features all-aluminum cast end tanks 3-in mandrel-bent polished aluminum piping Air diverter in hot-side end tank reduces...
    $1,595.95
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  • MISHIMOTO MMINT-RAM-94KBK  INTERCOOLER KIT - BLACK  1994-2002 CUMMINS 5.9L

    MISHIMOTO MMINT-RAM-94KBK INTERCOOLER KIT - BLACK 1994-2002 CUMMINS 5.9L

    MISHIMOTO

    $1,595.95
    Direct fit for 12v and 24v 1994-2002 Dodge 5.9L Cummins Includes hot-side and cold-side intercooler pipes and boots Intercooler features all-aluminum cast end tanks 3-in mandrel-bent polished aluminum piping Air diverter in hot-side end tank reduces...
    $1,595.95
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  • MISHIMOTO MMINT-RAM-94BK  INTERCOOLER - BLACK  1994-2002 CUMMINS 5.9L

    MISHIMOTO MMINT-RAM-94BK INTERCOOLER - BLACK 1994-2002 CUMMINS 5.9L

    MISHIMOTO

    $1,227.95
    Direct fit for 12v and 24v 1994-2002 Dodge 5.9L Cummins Includes hot-side and cold-side intercooler pipes and boots Intercooler features all-aluminum cast end tanks 3-in mandrel-bent polished aluminum piping Air diverter in hot-side end tank reduces...
    $1,227.95
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  • MISHIMOTO MMICP-RAM-94BK  INTERCOOLER PIPE AND BOOT KIT  1994-2002 CUMMINS 5.9L MISHIMOTO MMICP-RAM-94BK  INTERCOOLER PIPE AND BOOT KIT  1994-2002 CUMMINS 5.9L

    MISHIMOTO MMICP-RAM-94BK INTERCOOLER PIPE AND BOOT KIT 1994-2002 CUMMINS 5.9L

    MISHIMOTO

    $443.95
    Enhance the performance and durability of your 1994-2002 Dodge 5.9L Cummins engine with the Mishimoto MMICP-RAM-94BK Intercooler Pipe and Boot Kit. Tailored specifically for Cummins engines, this kit is designed to optimize power, airflow, and exhaust...
    $443.95
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