INTAKE MANIFOLDS AND BOOST TUBES
The intake manifold and boost tubes on a 1998.5, 1999, 2000, 2001 AND 2002 Ram 2500, and 3500 trucks with 5.9L High Performance diesel engines play a huge role in making horsepower. There is alot of confusion to how this works and what size tubes etc. should be used for what application. A great rule of thumb is to size your tubing and intake system for your exact application. For example John Doe 1 is running a 2002 Cummins with no modifications and he tows heavy, but wants to improve flow to lower his egts. He goes to CPP and places an order for 3.5" boost tubes and the biggest intake manifold he can find. He bolts it all on and he is very disappointed in the performance, because now his truck takes longer to spool up and seems egts are hotter. Well, that is because he still has the stock hX35 turbo charger on his truck and that lil turbo is trying to keep more intake volume up to full boost pressure. If the intake system is bigger, well it will take longer for his turbo to pump that much more volume out and hit full boost pressure.
Now, lets talk about John Doe 2 with his competition built 2002 Ram 3500. He has Compound turbos and a Banks intake manifold as well as injectors and supporting mods. He orders the same boost tubes and intake as John Doe 1. He is very happy with his purchase because he has needed the added flow to support his Stage 2 race head and his P7100 Conversion 1000hp setup. We hope this example helps and if there are any questions, our knowledgeable staff is always available to help. We carry intercoolers, Intercooler piping, tubing and Intake manifolds from Banks Power, BD, AFE, CSF, Mishimoto, and more!
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PPE 576004030 4 TO 3 INCH REDUCER 304 STAINLESS STEEL UNIVERSAL
PACIFIC PERFORMANCE ENGINEERING
$22.49Constructed of robust 2mm thick 304 stainless steel, this 4 to 3 Inch Reducer has a gradual radius profile for efficient flow of exhaust gasses. The smooth transitional shape is superior to the typical hard angle of similar reducers that can cause...$22.49 -
Pusher PDC8907HGD Heater Grid Delete for 1989-2007 Dodge Cummins 5.9L
PUSHER INTAKES
$75.00This product is not emissions compliant. Off-road use only. Pusher Aluminum Grid Heater Delete for Cummins 5.9L turbo diesel engines in 1989 - 2007 Dodge Ram trucks. Fully machined from 6061-T6 aluminum Finished in Pusher's signature...$75.00 -
VIBRANT PERFORMANCE | HD CLAMP TRANSITION WELD FERRULES
VIBRANT PERFORMANCE
$23.99Vibrant Performance introduces a brand new offering of Transition Weld Ferrules manufactured from 6061 Aluminum and available in a wide variety of sizes giving fabricators more options when working with Vibrant HD Clamp Assemblies. Each Transition Weld...$23.99 -
VIBRANT PERFORMANCE | HD CLAMP WELD FERRULES - STAINLESS STEEL - ALUMINUM - TITANIUM
VIBRANT PERFORMANCE
$40.99Vibrant Performance HD Clamp Weld Ferrules are available in 6061 Aluminum, 304 Stainless Steel and now also available in CP2 Grade Titanium. Each Weld Ferrule includes an O-Ring Seal.$40.99 -
VIBRANT PERFORMANCE | PINLESS HD CLAMP
VIBRANT PERFORMANCE
$118.99Update your old Vanjen Clamp or an original HD Clamp with Vibrant's new PINLESS HD Clamp. Completely backwards compatible. Alternatively, you can build your own custom HD Clamp Assembly to suit your unique application.$118.99 -
VIBRANT PERFORMANCE | PINLESS HD CLAMP ASSEMBLY - BILLET ALUMINUM
VIBRANT PERFORMANCE
$147.99Vibrant Performance's new PINLESS HD Clamp features an integrated clasp mechanism with a safety lock push-button, replacing the old quick release pin. This new clasp mechanism is very easy to use and delivers a significantly more secure connection, while...$147.99 -
VIBRANT PERFORMANCE | HD CLAMP UNION SLEEVE
VIBRANT PERFORMANCE
$19.59Vibrant Performance HD Clamp Union Sleeves are manufactured from Hard Anodized 6061 Aluminum. Our Union Sleeves are available in black only.$19.59 -
AFE 46-20067-R BladeRunner 3-1/2 IN Aluminum Cold Charge Pipe Red Dodge Diesel Trucks, 94-02 L6-5.9L (td)
AFE POWER
$313.00Flow and Performance:The intercooler tube is constructed of 3-1/2"aluminum tubing for maximum flow then powder-coated textured-red for heat and corrosion resistance. The larger diameter tubing provides 20% greater airflow over stock intercooler tube...$313.00 -
CPP 2990 MANUAL TUBING BEAD ROLLER- FITS 5/8" AND LARGER TUBING
CPP DIESEL
$99.99This sturdy and cost effective tool makes it easy to add a professional looking bead to all types of tubing. Great for Aluminum up to 16 gauge wall thickness (0.065” or 1.65mm) and also suitable for Titanium up to 18 gauge (0.049” or 1.25mm)...$99.99 -
ATS 201-901-2218 ARCFLOW INTAKE 1998.5-2002 CUMMINS 5.9L 24V
ATS DIESEL
$317.13ATS is the original inventor of the arc shaped intake manifold, to which set the standard across the industry. The ArcFlow dynamically directs air into the intake manifold with a gradual expansion chamber designed for maximum flow and minimum turbulence...$317.13 -
Sinister Diesel SD-INTEL-5.9-98 Intake Elbow for 1998.5-2002 Dodge Cummins 5.9L
SINISTER DIESEL
$199.0050 State Legal! CARB EO# D-721-7The Sinister Diesel intake elbow for the 5.9L Cummins replaces the restrictive stock piping on your for the 1998.5-2002 Dodge Truck with larger diameter CNC mandrel bent aluminum tubing. The increased diameter and large...$199.00 -
WEHRLI WCF100241 5.9L AND 6.7L CUMMINS INDIVIDUAL RUNNER BILLET INTAKE MANIFOLD
WEHRLI CUSTOM FABRICATION
$2,420.15- Massive, custom fabricated aluminum intake plenum- High flow precision CNC machined tapered individual intake runners- Designed for extreme performance drag racing and pulling engines The WCFab Billet Individual Runner Sheet Metal Intake for 5...$2,420.15 -
WEHRLI WCF100338 1998.5-2007 5.9L CUMMINS INTAKE SPACER KIT
WEHRLI CUSTOM FABRICATION
$108.641998.5-2007 5.9L Cummins Billet Intake Spacer Kit. This high flowing CNC machined billet aluminum plate allows maximum air flow from the intake horn into the cylinder head - increasing turbo spool up and performance. Unlike many other options on the...$108.64 -
INDUSTRIAL INJECTION PDM-08171 99-02 5.9 Cummins Billet Intake Plate Polished
INDUSTRIAL INJECTION
$278.3899-02 Cummins 5.9L Billet Intake Plate Polished$278.38 -
AFE POWER 46-20067-B BLADERUNNER 3-1/2" ALUMINUM COLD CHARGE PIPE BLACK 1994-2002 DODGE 5.9L CUMMINS
AFE POWER
$295.41Flow and Performance:The intercooler tube is constructed of 3-1/2"aluminum tubing for maximum flow then powder-coated wrinkle-black for heat and corrosion resistance. The larger diameter tubing provides 20% greater airflow over stock intercooler tube...$295.41 -
AFE POWER 46-20069-B BLADERUNNER 3" ALUMINUM COLD CHARGE PIPE BLACK 1994-2002 DODGE 5.9L CUMMINS
AFE POWER
$241.29Flow and Performance:The intercooler tube is constructed of 3" mandrel bent aluminum tubing for maximum flow then powder-coated for heat and corrosion resistance. The smooth bends allow for low turbulence, increasing horsepower, torque and lowering EGT's...$241.29 -
AFE POWER 46-20068-B 3" ALUMINUM HOT CHARGE PIPE BLACK 1994-2002 DODGE 5.9L CUMMINS
AFE POWER
$241.29Flow and Performance:The intercooler tube is constructed of 3" mandrel bent aluminum tubing for maximum flow then powder-coated for heat and corrosion resistance. The smooth bends allow for low turbulence, increasing horsepower, torque and lowering EGT's...$241.29 -
AFE POWER 46-20064-R BLADERUNNER 3" ALUMINUM HOT AND COLD CHARGE PIPE KIT RED 1994-2002 DODGE
AFE POWER
$466.79Flow and Performance:The intercooler tubes are constructed of 3" mandrel bent aluminum tubing for maximum flow then powder-coated textured-red for heat and corrosion resistance. The smooth bends and larger diameter tubing allow for low turbulence,...$466.79 -
AFE POWER 46-20064-B BLADERUNNER 3" ALUMINUM HOT AND COLD CHARGE PIPE KIT BLACK 1994-2002 DODGE 5.9L CUMMINS
AFE POWER
$422.81Flow and Performance: The intercooler tubes are constructed of 3" mandrel bent aluminum tubing for maximum flow then powder-coated wrinkle-black for heat and corrosion resistance. The smooth bends and larger diameter tubing allow for low turbulence,...$422.81 -
AFE POWER 46-10021 BLADERUNNER INTAKE MANIFOLD W/ GASKETS DODGE DIESEL TRUCKS 98.5-02 L6-5.9L (TD)
AFE POWER
$452.81The Bladerunner intake manifold represents the next generation in intake manifold design. The Bladerunner intake manifold uses a unique MDV (Multiple Directional Vane) technology to guide the air through the manifold maximizing air flow. Constructed out...$452.81 -
BEANS DIESEL 210335 BEANS MACHINE GRID HEATER DELETE 1998.5-2007 DODGE 5.9L CUMMINS
BEAN MACHINE
$82.50Billet intake grid heater delete for Dodge Cummins 5.9L 12-Valve & 24-Valve engines. (Stock Height). Groove is cut for Injector #1 for clearance,with 2-1/8" ports. Made in Tennessee, USA Kit Includes: -Grid heater delete -2 ...$82.50 -
INTERSTATE MCBEE M-3008468 PIPE PLUG-INTAKE MANIFOLD-CYLINDER HEAD 1989-2018 CUMMINS 5.9L/6.7L 12V/24V
INTERSTATE MCBEE
$3.99Optimize your diesel engine performance with Interstate Mcbee OEM quality reproduction parts, designed specifically for models made between 1989 to present. With a robust construction and superior fitting, these durable parts effectively match the...$3.99 -
PUSHER PDC9802CA CROSS-AIR 1998.5-2002 DODGE 5.9L CUMMINS
PUSHER INTAKES
$299.00Pusher 3" Cross-Air for Cummins 5.9L turbo diesel engines in 1998.5-2002 Dodge Ram trucks. The Pusher 3" Cross-Air works with the factory intake manifold or any factory replacement manifold and is the most cost effective way to protect your rear...$299.00 -
PUSHER PDC9802MKT 3.5" MEGA INTAKE SYSTEM 1998.5-2002 DODGE 5.9L CUMMINS
PUSHER INTAKES
$479.99Full 3.5" MEGA post intercooler intake system for Cummins 5.9 liter turbo diesel engines in 1998.5-2002 Dodge Ram pickup trucks. The 3.5" MEGA Intake System replaces all of your 3” factory post intercooler plumbing and intake manifold...$479.99 -
PUSHER PDC9802MW 3.5" MEGA INTAKE SYSTEM W/ PASS SIDE INTERCOOLER TUBE 1998.5-2002 DODGE 5.9L CUMMINS
PUSHER INTAKES
$629.99The 3.5" MEGA Intake System replaces all of the 3” factory pre and post intercooler plumbing and intake manifold with 3.5” mandrel bend tubing. It replaces all of your factory boots and clamps with heavy duty 5-ply silicone couplers and...$629.99 -
PUSHER PDC9802MCA 3.5" MEGA INTAKE SYSTEM W/ CROSS-AIR (1998.5-2002 DODGE 5.9L CUMMINS)
PUSHER INTAKES
$699.99The ultimate bolt on combination to address the air delivery short comings to the Cummins 24v cylinder head in 1998.5-2002 Dodge Ram trucks. The Pusher 3.5" Mega Intake System with Cross-Air replaces all of your 3” factory post intercooler...$699.99 -
PUSHER PDC9802CAK INTAKE MANIFOLD W/ CROSS-AIR (1998.5-2002 DODGE 5.9L CUMMINS)
PUSHER INTAKES
$449.99Combine a Pusher 3" Intake Manifold and 3" Cross-Air and save $25! This is the most cost effective way to protect your rear cylinders on trucks under the 500HP mark. It addresses the restrictive factory intake manifold and the air starvation of...$449.99 -
PUSHER PDC9802KTA ALUMINUM INTAKE MANIFOLD W/ INTERCOOLER PLUMBING 1998.5-2002 DODGE 5.9L CUMMINS
PUSHER INTAKES
$339.99The Pusher 24V2G3KIT Aluminum Intake Manifold w/ Intercooler Plumbing for your 98.5-02 Dodge 5.9L Cummins increases flow, power, performance and engine efficiency. Built from 3" mandrel bent 6061-T6 aluminum construction with a 1/2" thick flange and...$339.99 -
PUSHER PDC9802IM ALUMINUM INTAKE MANIFOLD 1998.5-2002 DODGE 5.9L CUMMINS
PUSHER INTAKES
$174.99Pusher 3" Steel Intake Manifold for Cummins 5.9L turbo diesel engines in 1998.5-2002 Dodge Ram pickup trucks. All Pusher intake manifolds can be used with or without the factory heater grid. Fully TIG welded, 3" mandrel bent tubing, with a 1/2" thick...$174.99 -
BD DIESEL 1045201 BOOT LOCK INTERCOOLER RETAINER KIT UNIVERSAL
BD DIESEL
$77.95Don't blow your boots, engine or turbo and ruin your day. The Boot Lock kits includes aluminum and steel threaded stand-offs to weld onto turbo, intercooler and pipes - some BD and BorgWarner turbos already have bosses installed and require no welding...$77.95 -
BD DIESEL 1041550 X-FLOW POWER INTAKE ELBOW 1998-2002 DODGE CUMMINS 5.9L 24V
BD DIESEL
$349.95FEATURES Larger Black Powder Coated plenum Increased available airflow Smooth radius turns to reduce turbulence and intake pressure losses Two convenient ports (one pre-tapped) make it easy to monitor boost and/or inject nitrous or other power...$349.95 -
MISHIMOTO MMICP-RAM-94BK INTERCOOLER PIPE AND BOOT KIT 1994-2002 CUMMINS 5.9L
MISHIMOTO
$391.95Mishimoto has developed an intercooler pipe and boot kit specifically engineered for use on the 1994–2002 Dodge 5.9L Cummins. The Mishimoto intercooler pipes are constructed of 3" mandrel-bent aluminum and provide substantial improvements in power,...$391.95 -
D&J PRECISION MACHINE BILLET 5.9 CUMMINS GRID HEATER DELETE
D&J PRECISON MACHINE
$60.00Billet 5.9 Cummins Grid Heater Delete for 1998.5-2007 Dodge 5.9L Cummins Diesel. 6061 aluminum Get more airflow into your engine and avoid boost leaks. * Not recommended for cold climates. Truck may or may not start without being plugged in below 20...$60.00 -
D&J PRECISION MACHINE 0.500″ TALLER BILLET 5.9 CUMMINS GRID HEATER DELETE
D&J PRECISON MACHINE
$112.500.500″ Taller Billet 5.9 Cummins Grid Heater Delete suited for 1998.5-2007 Dodge 5.9L Cummins Diesel. Extra clearance Billet aluminum Get more airflow into your engine and avoid boost leaks. * Not recommended for cold climates. Truck...$112.50 -
D&J PRECISION MACHINE BILLET STAGE 2 P-PUMP INTAKE MANIFOLD
D&J PRECISON MACHINE
$1,400.00The Billet Stage 2 P-Pump Intake Manifold is designed to fit on our 24v cylinder head. It will clear all P-Pumps and VP-44 injection pumps. It is set-up for a 5.9 intake. There are boost pressure and intake air sensor ports in the rear and has...$1,400.00 -
S&B FILTERS 76-1005 HEATER GRID BLOCK DELETE FOR 98-07 DODGE RAM 2500/3500 5.9L CUMMINS
S&B FILTERS
$99.00Heater Grid Block Delete For 98-07 Dodge Ram 2500/3500 5.9L Cummins Remove the restrictive heater block in your stock intake system and free up some airflow for extra efficiency and additional horsepower/torque This is part is not recommended for...$99.00 -
BANKS 42732 HIGH-FLOW BILLET INTAKE PLATE 1998.5-2007 CUMMINS 5.9L 24V
BANKS
$89.00Banks High-Flow Billet Intake Plate for race applications. Adds another half-pound of boost. Banks High-Flow Billet Intake Plate. If you want another half-pound of boost, our Banks High-Flow Billet Intake Plate is just the ticket. Banks High-Flow...$89.00 -
BANKS 42764 MONSTER-RAM INTAKE ELBOW W/BOOST TUBE 1998.5-2002 CUMMINS 5.9L 24V
BANKS
$499.00Monster-Ram raises boost without increasing backpressure at the turbine. Result: a more responsive, fuel-efficient engine. Up to six 1/8 inch NPT ports! At Banks Power, just enough is never enough when it comes to engine airflow. Maximum power,...$499.00 -
CPP INTAKE PLATE MOUNTING BOLTS STAINLESS (89-18 CUMMINS)
CPP DIESEL
$32.99Upgrade your diesel engine today with the top-quality CPP Intake Plate Mounting Bolts, designed specifically for stainless 89-18 Cummins. These immaculate bolts offer impeccable performance, exceptional durability, and unbeatable precision. Thrust your...$32.99 -
CPP INTAKE PLATE MOUNTING BOLTS (89-18 CUMMINS)
CPP DIESEL
$19.99The CPP Intake Plate Mounting Bolts are the ultimate solution for diesel enthusiasts who own a Cummins model from 1989 to 2018. Expertly designed for a perfect fit, these robust, top-quality bolts make the installation of your intake plate a seamless...$19.99 -
MAHLE G32749 ENGINE INTAKE MANIFOLD GASKET 1989-2007 CUMMINS 5.9L 12V/24V
MAHLE
$3.31General Part number G32749 GTIN/EAN 00027067980854 Information AutoCare brands Id FLHQ AutoCare brand MAHLE Part number G32749 Type of part Engine > Gaskets and Sealing Systems > Engine Intake Manifold Gasket ...$3.31 -
CUMMINS 3008468 PIPE PLUG-INTAKE MANIFOLD-CYLINDER HEAD 1989-2018 CUMMINS 5.9L/6.7L 12V/24V
CUMMINS
$12.95The Cummins Pipe Plug 3008468 is used primarily on Non Certified Automotive 14 liter N14 engines. This Genuine Cummins 3008468 pipe plug is also commonly used on 1989-2018 Cummins 5.9L and 6.7L engines. It is found in multiple...$12.95 -
CUMMINS 3969987 INTAKE AIR HEATER 1998.5-2007 CUMMINS 5.9L 24V
CUMMINS
$189.95Durability and effectiveness are essential characteristics of engine components in heavy-duty trucks. The Cummins 3969987 intake air heater is specifically engineered to enhance cold start performance and overall efficiency in 5.9L 24V Cummins engines...$189.95 -
CUMMINS 3918109 INTAKE MANIFOLD PLATE | INJECTION LINE BRACKET BOLT 1989-2007 CUMMINS 5.9L 12V/24V
CUMMINS
$14.34The Genuine Cummins 3918109 is used Primarily on 5.9L ISB/QSB engines. It is a multi-application OEM replacement Hex flange head cap screw that is used to mount the intake manifold plate as well as the fuel injection line bracket bolt on 1989-2007...$14.34 -
CRAZY CARL'S TUNNEL RAM INTAKE VP44 (98.5-02 CUMMINS)
CRAZY CARL'S TURBOS
$349.00Boost your vehicle's engine performance with a Tunnel Ram fuel line kit, specifically designed for the VP44 98.5-02 Cummins. The meticulously engineered Tunnel Ram fuel lines augment your vehicle's power by improving the efficiency of the fuel intake...$349.00 -
PDP INDIVIDUAL RUNNER INTAKE MANIFOLD (98.5-02 CUMMINS)
PURE DIESEL POWER
$999.00**CUSTOM INTAKES ARE NON-RETURNABLE** Custom Individual Runner Intake Manifold for the 98.5-02 Cummins 24V Features: Equal Air Distribution 3 Inch V-Band Inlet. V-band clamp is included. Outflows Competitors Competitively-Priced...$999.00 -
CRAZY CARL'S, TTIC TWIN TURBO INTERCOOLER PIPE
CRAZY CARL'S TURBOS
$125.00**CRAZY CARL ITEMS ARE NON-RETURNABLE** This is the Intercooler Pipe from our twin turbo kit. It is fully jigged/welded/smoothed and bead rolled for boot retention. *2nd gen shown. ***Parts are custom made to order and may take a few...$125.00 -
CRAZY CARL'S TUNNEL RAM INTAKE P7100 (98-02 RAM)
CRAZY CARL'S TURBOS
$325.00**CRAZY CARL ITEMS ARE NON-RETURNABLE** **ITEM IS NOT AVAILABLE FOR EXPEDITED SHIPPING** Crazy Carls Tunnel Ram 24-P 98-02 intake P7100 Another Crazy Carls original product! The Tunnel Ram 24-P is a new...$325.00 -
PDP SIDE DRAFT INTAKE MANIFOLD (98.5-18 CUMMINS)
PURE DIESEL POWER
$999.00**CUSTOM INTAKES ARE NON-RETURNABLE** Custom Side Draft Intake Manifold Plenum for the 03-18 Cummins 5.9L or 6.7L Features: Equal Air Distribution Outflows Competitors Competitively-Priced Stainless Steel Construction Thicker Top Plate to...$999.00 -
SCHEID DIESEL 10540240224 24 VALVE RUNNER INTAKE
SCHEID DIESEL
$1,600.01Custom Scheid Intake 150 PSI Flow with extra ports. Dyno gains up to 50 horse. Also can design for custom applications, call for details.$1,600.01 -
CRAZY CARL'S POLISHED INTERCOOLER PIPES (94-02 CUMMINS)
$79.00**CRAZY CARL ITEMS ARE NON-RETURNABLE** Crazy Carls Polished Intercooler Pipes 94-02 A beautiful addition to your engine bay! Get rid of that rusty old stock steel pipe and slip this mirror polished one in for a show quality look. We...$79.00