Product Description
FASS TSF16165G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 165GPH FOR 2008–2010 FORD POWERSTROKE 6.4L
The FASS TSF16165G delivers 165 GPH at approximately 10 PSI to support built 6.4L Powerstroke trucks (F-250/F-350/F-450, 2008–2010). It combines air/vapor separation with 2-micron absolute filtration for injector protection, quiet operation via FASS Whisper Technology, and rock-steady pressure with Mass Flow Return (MFR) and Performance Radius Cuts (PRC).
Fitment & System Notes
- Vehicle: 2008–2010 Ford Powerstroke 6.4L (F-250 / F-350 / F-450).
- Output: 165 GPH flow, preset ~10 PSI fuel pressure.
- Power support: Typically suited for ~600–1000 HP builds when matched with proper fueling/tuning.
- Filter strategy (current): Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side.
- Install hardware: Includes bulkhead & 5/8" suction tube kit and bed-bolt bracketry for a clean install.
Installation & Manuals
Official FASS manuals: FASS Installation Manuals. Direct PDF for this system: TS-F16-100G / TS-F16-165G Installation Manual (PDF).
Cross-Reference & Related FASS Items (CPP Diesel)
- Other 6.4L Titanium Signature systems: TSF16100G (100GPH), TSF16250G (250GPH), TSF16290G (290GPH).
- PLUS & No-Drop options: TSPF16165G (PLUS), NDTSF16165G (No-Drop), NDTSPF16165G (No-Drop PLUS).
- Filters & service parts: XWS3002, PF3001, XWS3002XL, PF3001XL, FP3000 Filter Pack, FP3000XL Filter Pack, FLP3000 Fleet Pack.
- Popular accessory: STK1002 Suction Tube Kit.
FAQ
What horsepower range does 165GPH support on a 6.4L?Generally ~600–1000 HP depending on fueling and tuning.
Which filters should I run?
Use the current pair: XWS3002 (pressure side) and PF3001 (suction side). For extended length, pair XWS3002XL with PF3001XL.
Do I need a sump or suction tube?
The kit includes a bulkhead & 5/8" suction tube. Many installers opt for a sump/no-drop kit to simplify installs and ensure consistent fuel supply.
What’s included?
Complete TSF system with bracketry, plumbing, bulkhead & 5/8" suction tube kit. See the install manual for the full parts list.
Specifications for Fass TSF16165G
| Brand | FASS Fuel Systems |
| Part Number | TSF16165G |
| Flow / Pressure | 165 GPH @ ~10 PSI (preset) |
| Engine / Years | Ford Powerstroke 6.4L (2008–2010) |
| Horsepower Support | ~600–1000 HP (application-dependent) |
| Filter Pair | XWS3002 (pressure side) + PF3001 (suction side) |
| UPC | 850044106608 |
| GTIN | 0850044106608 |
| Shipping Weight | ~28 lb |
| Package Dimensions | 18.0" L × 14.0" W × 11.5" H |
| Shipping | Free Shipping (Continental U.S.) |
| Prop 65 | Yes — Cancer and Reproductive Harm |
