Product Description
MAHLE HS54204A is an OE-quality cylinder head set for the 1994–2003 7.3L Powerstroke (VIN F). It’s engineered to restore factory sealing with durable OE-equivalent materials and includes the upper-engine gaskets and seals required for a proper head service (head bolts/studs not included).
- Engine: 7.3L Powerstroke (VIN F)
- Set type: Headset (top-end/upper gasket kit)
- GTIN/UPC: 027067092823
- Warranty: 1-Year Limited
Fitment
- 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003 Ford 7.3L Powerstroke (F-250, F-350, F-450, F-550; selected E-Series & Excursion applications were equipped with 7.3L Powerstroke)
What’s Included
- Upper-engine gaskets & seals to complete cylinder head service: head gaskets, valve stem seals, exhaust manifold gaskets, timing cover gaskets/seal, HPOP and miscellaneous O-rings (contents may vary by revision)
Cross Reference Numbers
- Fel-Pro: HS9239PT (competitor interchange)
- Related/Complementary: MAHLE CS54204A (lower/conversion gasket set)
FAQ
Will this fit my 1994–2003 7.3L Powerstroke?
Yes—this head set is designed for 7.3L Powerstroke (VIN F) across 1994–2003 model years.
Does this kit include head bolts or studs?
No. Reuse is not recommended—add new TTY bolts or upgrade to studs during reassembly.
What materials are used in the gaskets?
OE-equivalent materials for long service life on diesel applications; contents include graphite/NitrOSEAL style gaskets where applicable.
Do I need machine work?
Always inspect head/block flatness and surface finish; follow Ford/Mahle specs for RA/SF to ensure proper sealing.
