Product Description
FASS TSF16100G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 100GPH FOR 2008–2010 FORD POWERSTROKE 6.4L
The FASS TSF16100G delivers a steady 100 GPH at approximately 10 PSI to keep your 6.4L Powerstroke supplied with clean, air-free fuel. It combines advanced air/vapor separation with 2-micron absolute filtration to protect injectors, while FASS Whisper Technology, Mass Flow Return (MFR), and Performance Radius Cuts (PRC) ensure quiet operation and consistent pressure.
Fitment & System Notes
- Vehicle: 2008–2010 Ford Powerstroke 6.4L (F-250 / F-350 / F-450).
- Output: 100 GPH flow, preset ~10 PSI fuel pressure.
- Power support: Stock to ~600 HP applications.
- Filter strategy (current): Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side.
- Includes: Bolt-on bed-bolt bracketry plus bulkhead & 5/8" suction tube for a clean, streamlined install.
Installation & Manuals
View the official FASS manuals portal: FASS Installation Manuals. Direct PDFs for 6.4L 100GPH systems: TS-F16-100G / TS-F16-165G Installation Manual (PDF) and ND-TS-F16-100G / 165G No-Drop Manual (PDF).
Cross-Reference & Related FASS Items (CPP Diesel)
- Other 6.4L Titanium Signature systems: TSF16165G (165GPH), TSF16250G (250GPH), TSF16290G (290GPH).
- PLUS & No-Drop options: TSPF16100G (PLUS), NDTSF16100G (No-Drop), NDTSPF16100G (No-Drop PLUS).
- Filters & service parts: XWS3002, PF3001, XWS3002XL, PF3001XL, FP3000 Filter Pack, FP3000XL Filter Pack.
- Popular accessory: STK1002 Suction Tube Kit.
FAQ
What horsepower range does TSF16100G support on a 6.4L?It’s typically suited for stock to ~600 HP builds when the rest of the fuel system and tuning are matched.
Which filters should I run with this system?
Use the current pair: XWS3002 (pressure side) and PF3001 (suction side). Extended-length setups use XWS3002XL and PF3001XL.
Do I need a sump or suction tube?
This kit includes a bulkhead & 5/8" suction tube; a no-drop sump kit (see NDTSF/NDTSPF options) can simplify some installs.
Is the pump loud?
No—FASS Whisper Technology keeps operation extremely quiet without reducing flow.
Specifications for Fass TSF16100G
| Brand | FASS Fuel Systems |
| Part Number | TSF16100G |
| Flow / Pressure | 100 GPH @ ~10 PSI (preset) |
| Engine / Years | Ford Powerstroke 6.4L (2008–2010) |
| Horsepower Support | Stock to ~600 HP (application-dependent) |
| Filter Pair | XWS3002 (pressure side) + PF3001 (suction side) |
| UPC | 850044106592 |
| GTIN | 0850044106592 |
| Package Dimensions | 14.00" W × 11.50" H × 18.00" D |
| Shipping | Free Shipping (Continental U.S.) |
| Prop 65 | Yes — Cancer and Reproductive Harm |
