Product Description
Make your 6.4L build install-friendly and support up to 600–1000 HP with the FASS NDTSF16165G No Drop Series. This kit bundles a Titanium Signature Series 165 GPH (≈10 PSI) fuel system with FASS’s return-style SK5501 fuel sump, so you don’t have to drop the tank. It strips air/vapor, separates water, and filters to a 2-micron absolute rating to help protect injectors and high-pressure components.
- Flow/Pressure: 165 GPH, ~10 PSI (TSF16165G)
- No-Drop install: includes SK5501 sump—no tank drop required
- Air/vapor separation + water separation
- 2-micron absolute filtration strategy with XWS/PF filters
- Quieter operation with FASS Whisper Technology
- Limited Lifetime Warranty (per manufacturer)
Fitment
2008–2010 Ford Super Duty Powerstroke 6.4L (F-250/F-350/F-450/F-550). Recommended for builds from ~600 to 1000 HP.
What’s In The Box
- TSF16165G — Titanium Signature Series Fuel System (165 GPH, ~10 PSI)
- SK5501 — Return-style Fuel Sump Kit (feed + return ports)
Cross-Reference / Related FASS Items (CPP Diesel only)
- FASS NDTSF16100G — No Drop, 100 GPH (Stock–600 HP)
- FASS NDTSPF16165G — No-Drop PLUS kit, 165 GPH (600–1000 HP)
- FASS NDTSF16250G — No Drop, 250 GPH (900–1200 HP)
- FASS NDTSF16290G — No Drop, 290 GPH (1200–1500 HP)
- Filters & packs: XWS3002, PF3001, XWS3002XL, PF3001XL, FP3000, FP3000XL
- Popular accessories: STK1002, STK1003, STK1003B
Installation Instructions
Download the latest instructions here: https://www.fassride.com/manuals.
FAQs
What makes this a “No Drop” kit?
It includes the FASS SK5501 return-style sump so you can plumb feed and return without dropping the tank, saving time and labor.
How much fuel can it support?
This 165 GPH system is sized for ~600–1000 HP builds on the 6.4L Powerstroke, with ~10 PSI base pressure from the TSF16165G pump assembly.
Which filters are correct?
Use the XWS3002 (pressure side) and PF3001 (suction side). For extended service, choose XWS3002XL + PF3001XL or the FP3000/FP3000XL packs.
What’s included in NDTSF16165G vs. buying parts separately?
You get the TSF16165G 165 GPH fuel system and SK5501 sump in one kit at a package price—everything you need for a straightforward install.
Specifications for Fass NDTSF16165G
| Attribute | Value |
|---|---|
| Brand | FASS Fuel Systems |
| Part Number | NDTSF16165G |
| Application | 2008–2010 Ford Powerstroke 6.4L (F-250/F-350/F-450/F-550) |
| Horsepower Range | ~600–1000 HP |
| Flow / Pressure | 165 GPH (≈10 PSI, TSF16165G) |
| Kit Contents | TSF16165G Fuel System + SK5501 Sump |
| Filtration | XWS3002 (2-micron, pressure) + PF3001 (suction) |
| Dimensions (WxHxD) | 14.00" × 11.50" × 18.00" |
| Shipping | Free Shipping (Standard Ground) |
| UPC (Kit) | Not specified by manufacturer |
| GTIN (Kit) | — |
| Component UPCs | TSF16165G: 850044106608; SK5501: 850044137527 |
| Component GTIN-14 | TSF16165G: 00850044106608; SK5501: 00850044137527 |
| Prop 65 | WARNING: Cancer and Reproductive Harm — www.P65Warnings.ca.gov |
