Product Description
Overview: The FASS TSPD08165G Titanium Signature Series Plus 165 GPH fuel system is engineered for high-demand 5.9L Cummins builds (600–900 HP). It delivers consistent fuel supply, advanced air/vapor separation, and upgraded ORB/6061 anodized hardware for clean, reliable installs on 1998.5–2004 Dodge Ram 2500/3500 trucks.
Key Features
- Rated flow: 165 GPH; supports ~600–900 HP builds.
- Advanced filtration and air/vapor separation to protect injectors and injection pump.
- ORB (O-Ring Boss) fittings, 6061 black-anodized hardware, and black fuel line for a tidy layout.
- Engineered for the 24-valve 5.9L Cummins (1998.5–2004).
Fitment
- 1998.5–2002 Dodge Ram 2500/3500 5.9L Cummins (24-valve)
- 2003–2004 Dodge Ram 2500/3500 5.9L Cummins (HP support within 600–900 range)
Recommended Installation Resources
Download the official installation manual(s) from FASS here: FASS Installation Manuals.
Cross-Reference / Related FASS Items (CPP Diesel)
- FASS NDTSPD08165G No-Drop Plus Fuel System (600–900 HP)
- FASS TSD08165G Titanium Signature Series (Standard, 165 GPH)
- FASS FASD08165G Adjustable Diesel Lift Pump (165 GPH)
- FASS FP3000 Filter Pack (XWS3002 + PF3001)
- FASS FLP3000 Fleet Filter Pack (XWS3002 + PF3001)
- FASS PF3001 Particulate Filter (144-micron)
FAQs
Does 165 GPH support my power goals?
Yes—this Plus system is sized for ~600–900 HP 5.9L Cummins builds with proper tuning and supporting mods.
Is this kit different from the standard TSD08165G?
Yes. The Plus variant adds upgraded ORB fittings, 6061 black-anodized hardware, and black fuel line for a cleaner, higher-spec install versus the standard Titanium Signature Series.
Which replacement filters should I stock?
Use the updated pair: XWS3002 (Extreme Water Separator) + PF3001 (Particulate). FP3000 and FLP3000 multi-packs are available.
Will I need a sump or tank drop?
Many installers pair this system with a sump to simplify pickup. See the No-Drop Plus Kit which bundles a sump for a drill-and-install approach.
Where can I find the installation manual?
Get the latest official PDFs directly from FASS: FASS Installation Manuals.
Specifications for Fass TSPD08165G
| Attribute | Value |
|---|---|
| Brand | FASS Fuel Systems |
| Part Number | TSPD08165G |
| Flow Rate | 165 GPH |
| Supported Power | ~600–900 HP (with supporting mods) |
| Engine Compatibility | 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins |
| UPC | Not provided by manufacturer |
| GTIN (EAN) | Not provided by manufacturer |
| Package Dimensions | Approx. 18.1 x 13.8 x 11.6 in |
| Shipping Weight | Not specified |
| Shipping Method | Standard Ground |
| Prop 65 | WARNING: Cancer and Reproductive Harm — www.P65Warnings.ca.gov |
Note: Dimensions listed are typical for this product class; always verify latest documentation in the FASS manual library before installation.
