Product Description
FASS TSD10250F240G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 250F 240GPH AT 45PSI FOR 1994–1998 DODGE 5.9 CUMMINS 12 VALVE
The FASS TSD10250F240G is a complete replacement 240 GPH fuel/air separation system preset to about 45 PSI for the 1994–1998 5.9L Cummins 12-valve. It delivers ultra-clean, air-free fuel with 2-micron absolute filtration, FASS Whisper Technology for quiet operation, and high-flow plumbing designed to support serious horsepower builds.
Fitment & System Notes
- Vehicle: 1994–1998 Dodge Ram 2500/3500, 5.9L Cummins 12V.
- Output: 240 GPH flow, preset ~45 PSI fuel pressure.
- Recommended power range: approx. 900–1200 HP when matched with proper fueling/tuning.
- Filter strategy (current): Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side.
- Includes: Bulkhead fitting with 5/8" suction tube and return port, brackets, plumbing, and filter heads.
Installation & Manuals
See the official FASS manuals portal here: FASS Installation Manuals
Direct PDF for this system: TS-D10-250F-240G / TS-D10-290F-260G Installation Manual (PDF)
Cross-Reference & Related FASS Items (CPP Diesel)
- Other 12-valve Titanium Signature systems: TSD10180F140G (140 GPH), TSD10290F260G (260 GPH).
- PLUS & No-Drop options: TSPD10250F240G (PLUS), NDTSD10250F240G (No-Drop).
- Filters & service parts: XWS3002, PF3001, XWS3002XL, PF3001XL.
- Adjustable alternative (same fitment): FASD10250F240G Adjustable 240 GPH.
FAQ
What filters do I run with this system?Use the current pair: XWS3002 (pressure side) and PF3001 (suction side). For extended length, use XWS3002XL and PF3001XL.
How loud is it compared to older pumps?
The Titanium Signature Series uses FASS Whisper Technology to keep sound levels very low while maintaining high flow.
Does this kit include the suction tube/bulkhead?
Yes. It includes a machined bulkhead fitting with a 5/8" suction tube and return port to simplify the install.
What horsepower range will 240 GPH support on a 12-valve?
Typically suitable for ~900–1200 HP builds when matched with proper fueling, tuning, and injection components.
Specifications for Fass TSD10250F240G
| Brand | FASS Fuel Systems |
| Part Number | TSD10250F240G |
| Flow / Pressure | 240 GPH @ ~45 PSI (preset) |
| Engine / Years | 1994–1998 Dodge Ram 5.9L Cummins 12V |
| Filtration | 2-micron absolute (XWS/PF filter pair) |
| UPC | 850044106462 |
| GTIN | 0850044106462 |
| Shipping Weight | ~30 lb |
| Package Dimensions | 18.00" L × 14.00" W × 11.50" H |
| Shipping | Free Shipping (Continental U.S.) |
| Prop 65 | Yes — Cancer and Reproductive Harm |
