Product Description
FASS TSD08290G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 290GPH FOR 1998.5–2004 DODGE 5.9 CUMMINS
The FASS TSD08290G delivers a massive 290 GPH at ~16–18 PSI to keep your 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve/VP44) supplied under heavy load. It combines proven air/vapor separation with 2-micron absolute filtration to protect injectors and the VP44, stabilize pressure, and improve throttle response.
Fitment & System Notes
- Vehicle: 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve/VP44).
- Flow / Pressure: 290 GPH @ ~16–18 PSI (preset per D08 application).
- Power support: Typically suitable for ~1200–1500 HP builds.
- Filter strategy (current): Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side. Extended-length setups use XWS3002XL + PF3001XL.
- Cab & chassis note: May require minor install modifications (per FASS).
Installation & Manuals
Official FASS manuals: FASS Installation Manuals. Direct PDF for this application: TS-D08-250G / TS-D08-290G Installation Manual (PDF).
Cross-Reference & Related FASS Items (CPP Diesel)
- Same-platform Titanium Signature systems: TSD08100G (100GPH), TSD08165G (165GPH), TSD08250G (250GPH).
- PLUS / No-Drop variants: TSPD08290G (PLUS), NDTSD08290G (No-Drop).
- Filters & service packs: XWS3002, PF3001, XWS3002XL, PF3001XL, FP3000 Filter Pack, FP3000XL Filter Pack.
- Popular accessory: STK1002 Suction Tube Kit.
FAQ
What pressure does this D08 kit run?It’s preset around 16–18 PSI per the D08 install documentation.
What horsepower range is 290GPH meant for?
Commonly used on builds in the ~1200–1500 HP range, assuming matching fuel system and tuning.
Which filters should I use?
Use the current pair: XWS3002 (pressure side) and PF3001 (suction side). For extended length, pair XWS3002XL with PF3001XL.
Do I need a sump or suction tube?
The system installs with the included draw solution; a sump (as in No-Drop kits) can simplify some installs. See the manual for routing options.
Specifications for Fass TSD08290G
| Brand | FASS Fuel Systems |
| Part Number | TSD08290G |
| Flow / Pressure | 290 GPH @ ~16–18 PSI |
| Engine / Years | 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve) |
| Horsepower Support | ~1200–1500 HP (application-dependent) |
| Filter Pair | XWS3002 (pressure side) + PF3001 (suction side) |
| UPC | 850044106448 |
| GTIN | 0850044106448 |
| Shipping Weight | ~28–31 lb (typical for this kit) |
| Package Dimensions | Approx. 14.0" W × 11.5" H × 18.0" L |
| Prop 65 | Yes — Cancer and Reproductive Harm |