BD DIESEL 1090201 EGR COOLER REPLACEMENT – FORD 2003–2004 6.0L POWER STROKE WITH ROUND TUBE (UP TO 09/22/2003)

Product Description

The BD DIESEL 1090201 EGR Cooler Replacement is a heavy-duty upgrade for your 2003–2004 Ford 6.0L Power Stroke Super Duty truck with the round-tube EGR cooler (built before 09/22/2003). This replacement EGR cooler is engineered using TIG-welded 304L stainless steel tubes to improve durability over the factory unit and reduce the risk of coolant leakage into the engine—a common cause of hydrolock and catastrophic engine damage.

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Unlike the OEM cooler, which uses brazed cores prone to failure, the BD Diesel cooler utilizes robust internal tube construction plus water deflectors to increase coolant turbulence and heat dissipation. The unit is pressure tested and includes a threaded insert and O-ring for secure installation. No performance tuner is required, and it will not activate the check engine light.

Fitment

• 2003–2004 Ford Super Duty F-250 / F-350 / F-450
• 6.0L Power Stroke Diesel Engine
• Round tube style cooler — for engines built up to 09/22/2003
• Direct replacement for OE cooler
• Refundable core charge applies

Key Features & Benefits

• Heavy-duty TIG-welded 304L stainless tube construction
• Water deflectors for enhanced coolant flow and heat dissipation
• Pressure tested for durability and reliability
• Includes O-ring and threaded insert
• 5-year limited warranty with unlimited miles

Is this cooler a direct OE replacement?

Yes. This EGR cooler replaces the factory unit in 2003–2004 6.0L Power Stroke engines built before 09/22/2003.

Does this product require a core?

Yes. A refundable core charge applies, and your original EGR cooler core must be returned for the refund.

Specifications for BD DIESEL PRODUCTS 1090201