Product Description
When you’re performing a major top-end job on your 2003–2007 MAHLE HS54557 Head Set, you’re installing one of the most trusted complete gasket kits for the 5.9 L Cummins 24V diesel. This comprehensive engine set includes the MLS head gasket (1.28 mm thick, for 102.0 mm bore) plus all essential top-end gaskets and seals—engineered for heavy duty use, high boost, and long-haul reliability.
Fitment
- 2003–2007 Dodge Ram 2500 with 5.9 L Cummins 24-Valve (VIN C)
- 2003–2007 Dodge Ram 3500 with 5.9 L Cummins 24-Valve (VIN C)
Cross-Reference / Alternatives (Mahle on CPP Diesel only)
Notes
The kit does not include head bolts or studs — reuse only if within spec or upgrade to new hardware. Always verify head- and block-surface flatness and clean properly before installing.
FAQ
Will this head set work for my 2005 Ram 2500 with the 5.9L Cummins?
Yes — the HS54557 is designed specifically for 2003–2007 5.9L Cummins 24-valve engines with standard bore (102.0 mm) and includes all top-end gaskets and seals.
Is the head gasket multi-layer steel (MLS) and what thickness is it?
Yes — the head gasket is MLS construction, and it’s 1.28 mm thick (approx. 0.050” for the standard 102 mm bore).
Are head bolts included?
No — this kit excludes head bolts/studs. Use new hardware or verify your existing bolts meet spec.
Specifications for Mahle HS54557
| Attribute | Value |
|---|---|
| Brand | MAHLE |
| Part Number | HS54557 |
| Engine Compatibility | 2003–2007 Dodge Ram 2500/3500 with 5.9 L Cummins 24-Valve |
| Gasket Type | Multi-Layer Steel (MLS) head gasket + complete top-end gasket kit |
| Head Gasket Thickness | 1.28 mm (0.050") |
| Bore Size | 102.0 mm standard bore |
| UPC | 027067745798 |
| GTIN | 00027067745798 |
| Shipping | Free Shipping (ground) from CPP Diesel |
| Prop 65 | Not specified by manufacturer. See P65Warnings.ca.gov. |