Product Description
Restore OE sealing integrity on your 7.3L with the MAHLE 54204 head gasket for 1994–2003 Ford Power Stroke. This composite/graphite, OE-style gasket is sold per side (order two to service both banks) and is engineered to handle daily towing, work-truck heat cycles, and long-haul durability.
Fitment
- 1994–2003 Ford F-250 / F-350 / F-450 / F-550 Super Duty — 7.3L Power Stroke (VIN F)
- 1999–2003 Ford Excursion — 7.3L Power Stroke
Cross-Reference / Alternatives (Mahle on CPP Diesel only)
- MAHLE HS54204A — Complete Head Gasket Set (both banks)
- MAHLE CS54204A — Lower/Conversion Gasket Set
- MAHLE GS33379 — Cylinder Head Bolt Set (one head)
- MAHLE GS33656 — Turbo Mounting Gasket Set
- MAHLE GS33716 — Up-Pipe “Donut” Gasket Set
Helpful Notes
This listing is for one cylinder head gasket. Always inspect surface finish and flatness, follow Ford/Navistar torque specs, and use new TTY head bolts or upgrade to studs when replacing head gaskets.
FAQ
Is this one gasket or a pair?
It’s a single head gasket (one bank). Order two to service both banks.
Will it fit my 7.3L Power Stroke?
Yes—fits 1994–2003 Ford 7.3L Power Stroke applications (see Fitment above).
What material is the gasket?
OE-style composite/graphite with a steel core for durable sealing.
Do I need new bolts or studs?
We strongly recommend new TTY head bolts or an upgrade to studs during service.
Specifications for Mahle 54204
| Attribute | Value |
|---|---|
| Brand | MAHLE |
| Part Number | 54204 |
| Engine Compatibility | 1994–2003 Ford 7.3L Power Stroke (VIN F) |
| UPC | 027067092656 |
| GTIN | 027067092656 |
| Shipping | Calculated at checkout; optional shipping insurance available at checkout |
| Prop 65 | WARNING: Cancer and Reproductive Harm — www.P65Warnings.ca.gov |
