Product Description
FASS TSD08250G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 250GPH FOR 1998.5–2004 DODGE 5.9 CUMMINS
The FASS TSD08250G delivers a verified 250 GPH at approximately 16–18 PSI to keep your 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve/VP44) supplied under heavy load. It combines proven air/vapor separation with 2-micron absolute filtration to protect injectors and the VP44, stabilize pressure, and improve throttle response with FASS Whisper Technology (FWT), Mass Flow Return (MFR), and Performance Radius Cuts (PRC).
Fitment & System Notes
- Vehicle: 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve VP44).
- Output: 250 GPH flow, preset ~16–18 PSI fuel pressure.
- Power support: Typically suitable for ~900–1200 HP applications when fueling/tuning are matched.
- Current filter strategy: Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side. For extended-length, use XWS3002XL with PF3001XL.
- Install hardware: Includes bulkhead fitting & 5/8" suction tube for streamlined install.
Installation & Manuals
Official FASS manuals: FASS Installation Manuals. Direct PDF for this unit: TS-D08-250G / TS-D08-290G Installation Manual (PDF).
Cross-Reference & Related FASS Items (CPP Diesel)
- Other 98.5–04 Titanium Signature systems: TSD08100G (100GPH), TSD08165G (165GPH), TSD08290G (290GPH).
- PLUS & No-Drop options: TSPD08250G (PLUS), NDTSD08250G (No-Drop), NDTSPD08250G (No-Drop PLUS).
- Filters & service parts: XWS3002, PF3001, FP3000 Filter Pack, XWS3002XL, PF3001XL.
- Popular accessory: STK1002 Suction Tube Kit.
FAQ
What fuel pressure does the TSD08250G run?Factory preset is approximately 16–18 PSI.
Which filters should I run?
Use the current pair: XWS3002 (pressure side) and PF3001 (suction side). Extended-length setups use XWS3002XL and PF3001XL.
Does this kit include a suction tube?
Yes—bulkhead fitting & 5/8" suction tube are included for a cleaner install.
What horsepower range does 250GPH support?
Typically ~900–1200 HP when paired with proper fueling and tuning.
Specifications for Fass TSD08250G
| Brand | FASS Fuel Systems |
| Part Number | TSD08250G |
| Flow / Pressure | 250 GPH @ ~16–18 PSI (preset) |
| Engine / Years | 1998.5–2004 Dodge Ram 2500/3500 5.9L Cummins (24-valve VP44) |
| Filter Pair | XWS3002 (pressure side) + PF3001 (suction side); XL options available |
| UPC | 850044106431 |
| GTIN | 0850044106431 |
| Package Dimensions | 14.00" W × 11.50" H × 18.00" D |
| Shipping | Free Shipping (Continental U.S.) |
| Prop 65 | Yes — Cancer and Reproductive Harm |
