Product Description
FASS TSD02165G TITANIUM SIGNATURE SERIES DIESEL FUEL SYSTEM 165GPH FOR 1989–1993 DODGE RAM WITH 5.9L CUMMINS
The FASS TSD02165G delivers 165 GPH of steady fuel supply for First-Gen 5.9L Cummins trucks (1989–1993). It combines air/vapor separation with 2-micron absolute filtration to protect injectors, reduce wear, and stabilize pressure—backed by FASS Whisper Technology, Mass Flow Return (MFR), and Performance Radius Cuts (PRC).
Fitment & System Notes
- Vehicle: 1989–1993 Dodge Ram D250/D350 with 5.9L Cummins (VE-pump trucks).
- Flow/Pressure: 165 GPH, typical ~8–10 PSI operating range.
- Power support: Commonly suited for ~600–900 HP builds when fueling/tuning are matched.
- Current filter strategy: Run XWS3002 Extreme Water Separator on the pressure side and PF3001 Particulate Filter on the suction side.
Installation & Manuals
Find official instructions on the FASS manuals portal: FASS Installation Manuals. Direct PDF for this series: TS-D02-100G / TS-D02-165G Installation Manual (PDF).
Cross-Reference & Related FASS Items (CPP Diesel)
- Other First-Gen systems: TSD02100G (100GPH), TSPD02165G (PLUS).
- Filters & service parts: XWS3002, PF3001, XWS3002XL, PF3001XL, FP3000 Filter Pack, FP3000XL Filter Pack, FLP3000 Fleet Pack.
FAQ
Will this work with my 1989–1993 VE-pump Cummins?Yes—TSD02165G is designed specifically for First-Gen 5.9L Cummins (1989–1993) platforms.
What filters should I run?
Use the current combo: XWS3002 (pressure side) and PF3001 (suction side). XL setups pair XWS3002XL with PF3001XL.
How loud is the pump?
FASS Whisper Technology keeps operation whisper-quiet without reducing flow.
What horsepower range does 165GPH cover?
Commonly used on builds around 600–900 HP, depending on total system and tuning.
Specifications for Fass TSD02165G
| Brand | FASS Fuel Systems |
| Part Number | TSD02165G |
| Flow / Pressure | 165 GPH, typical ~8–10 PSI |
| Engine / Years | 1989–1993 Dodge Ram 5.9L Cummins (VE) |
| Filter Pair | XWS3002 (pressure side) + PF3001 (suction side) |
| UPC | 850044106363 |
| GTIN | 0850044106363 |
| Shipping | Free Shipping (Continental U.S.) |
| Shipping Weight | 28 lb |
| Package Dimensions | 18.00" L × 14.00" W × 11.50" H |
| Prop 65 | Yes — Cancer and Reproductive Harm |