INTAKE MANIFOLD AND BOOST TUBES
The intake manifold and boost tubes on a 2003, 2004, 2005, 2006, and 2007 Ram 2500, and 3500 trucks with 5.9L High Performance diesel engines play a huge role in making horsepower. There is alot of confusion to how this works and what size tubes etc. should be used for what application. A great rule of thumb is to size your tubing and intake system for your exact application. For example John Doe 1 is running a 2006 Cummins with no modifications and he tows heavy, but wants to improve flow to lower his egts. He goes to CPP and places an order for 3.5" boost tubes and the biggest intake manifold he can find. He bolts it all on and he is very disappointed in the performance, because now his truck takes longer to spool up and seems egts are hotter. Well, that is because he still has the stock he351 turbo charger on his truck and that lil turbo is trying to keep more intake volume up to full boost pressure. If the intake system is bigger, well it will take longer for his turbo to pump that much more volume out and hit full boost pressure.
Now, lets talk about John Doe 2 with his competition built 2006 Ram 3500. He has a programmer, Compound turbos and a Banks intake manifold as well as injectors and supporting mods. He orders the same boost tubes and intake as John Doe 1. He is very happy with his purchase because he has needed the added flow to support his Stage 2 race head and his 1000hp setup. We hope this example helps and if there are any questions, our knowledgeable staff is always available to help. We carry intercoolers, Intercooler piping, tubing and Intake manifolds from Banks Power, BD, AFE, CSF, Mishimoto, and more!
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S&B FILTERS 76-1005 HEATER GRID BLOCK DELETE 1998-2007 DODGE RAM CUMMINS 5.9L 24V
S&B FILTERS
$99.00Heater Grid Block Delete For 98-07 Dodge Ram 2500/3500 5.9L Cummins. For those living in warm climates where cold starts are not an issue, the OE heater grid can be replaced with S&B's Heater Block Delete, which will provide a 30.91 percent...$99.00 -
DORMAN 904-356 Intake Heater Relay 2003-2005 DODGE 5.9L DIESEL
DORMAN
$27.53This engine air intake heater relay is designed to match the fit and function of the original relay on specified vehicles and is engineered for durability and reliable performance. Direct replacement - this engine air intake heater relay is designed...$27.53 -
PPE 576004030 4 TO 3 INCH REDUCER 304 STAINLESS STEEL UNIVERSAL
PACIFIC PERFORMANCE ENGINEERING
$22.49Constructed of robust 2mm thick 304 stainless steel, this 4 to 3 Inch Reducer has a gradual radius profile for efficient flow of exhaust gasses. The smooth transitional shape is superior to the typical hard angle of similar reducers that can cause...$22.49 -
PUSHER PDC8907HGD HEATER GRID DELETE 1989-2007 DODGE CUMMINS 5.9L 12V/24V
PUSHER INTAKES
$75.00This product is not emissions compliant. Off-road use only. Pusher Aluminum Grid Heater Delete for Cummins 5.9L turbo diesel engines in 1989 - 2007 Dodge Ram trucks. Fully machined from 6061-T6 aluminum Finished in Pusher's signature titanium...$75.00 -
VIBRANT PERFORMANCE | HD CLAMP TRANSITION WELD FERRULES
VIBRANT PERFORMANCE
$23.99Vibrant Performance introduces a brand new offering of Transition Weld Ferrules manufactured from 6061 Aluminum and available in a wide variety of sizes giving fabricators more options when working with Vibrant HD Clamp Assemblies. Each Transition Weld...$23.99 -
VIBRANT PERFORMANCE | HD CLAMP WELD FERRULES - STAINLESS STEEL - ALUMINUM - TITANIUM
VIBRANT PERFORMANCE
$40.99Vibrant Performance HD Clamp Weld Ferrules are available in 6061 Aluminum, 304 Stainless Steel and now also available in CP2 Grade Titanium. Each Weld Ferrule includes an O-Ring Seal.$40.99 -
VIBRANT PERFORMANCE | PINLESS HD CLAMP
VIBRANT PERFORMANCE
$118.99Update your old Vanjen Clamp or an original HD Clamp with Vibrant's new PINLESS HD Clamp. Completely backwards compatible. Alternatively, you can build your own custom HD Clamp Assembly to suit your unique application.$118.99 -
VIBRANT PERFORMANCE | PINLESS HD CLAMP ASSEMBLY - BILLET ALUMINUM
VIBRANT PERFORMANCE
$147.99Vibrant Performance's new PINLESS HD Clamp features an integrated clasp mechanism with a safety lock push-button, replacing the old quick release pin. This new clasp mechanism is very easy to use and delivers a significantly more secure connection, while...$147.99 -
VIBRANT PERFORMANCE | HD CLAMP UNION SLEEVE
VIBRANT PERFORMANCE
$19.59Vibrant Performance HD Clamp Union Sleeves are manufactured from Hard Anodized 6061 Aluminum. Our Union Sleeves are available in black only.$19.59 -
CPP DIESEL 2990 MANUAL TUBING BEAD ROLLER- FITS 5/8" AND LARGER TUBING UNIVERSAL
CPP DIESEL
$99.99This sturdy and cost effective tool makes it easy to add a professional looking bead to all types of tubing. Great for Aluminum up to 16 gauge wall thickness (0.065” or 1.65mm) and also suitable for Titanium up to 18 gauge (0.049” or 1.25mm)...$99.99 -
AFE 46-20019 BladeRunner 3 IN Aluminum Cold Charge Pipe Black Dodge Diesel Trucks 03-07 L6-5.9L (td)
AFE POWER
$244.00Flow and Performance: The intercooler tube is constructed of 3" mandrel bent stainless steel tubing for maximum flow then powder-coated for heat and corrosion ressistance. The Smooth bends allow for low turbulence, increasing horsepower, torque and...$244.00 -
AFE 46-20018 BladeRunner 3 IN Aluminum Hot Charge Pipe Black Dodge Diesel Trucks 03-07 L6-5.9L (td)
AFE POWER
$244.00Flow and Performance:The intercooler tube is constructed from 3 IN mandrel bent stainless steel tubing for maximum flow and powder-coated for heat and corrosion resistance. The Smooth bends allow for reduced turbulence, increasing horsepower, torque and...$244.00 -
SINISTER DIESEL SD-INTEL-5.9-03 INTAKE ELBOW 2003-2007 DODGE CUMMINS 5.9L 24V
SINISTER DIESEL
$248.9950 State Legal - CARB EO# D-721-7 Features: Fully Tig-Welded mandrel-bent tubing, with precision CNC machined billet aluminum flanges Expertly designed interior contours allow for smoother, unrestricted airflow Boosts turbo response and overall...$248.99 -
WEHRLI WCF100338 1998.5-2007 5.9L CUMMINS INTAKE SPACER KIT
WEHRLI CUSTOM FABRICATION
$108.641998.5-2007 5.9L Cummins Billet Intake Spacer Kit. This high flowing CNC machined billet aluminum plate allows maximum air flow from the intake horn into the cylinder head - increasing turbo spool up and performance. Unlike many other options on the...$108.64 -
WEHRLI WCF100359 2003-2007 5.9L CUMMINS 3" DRIVER (COLD) SIDE REPLACEMENT INTERCOOLER PIPE
WEHRLI CUSTOM FABRICATION
$198.85Driver Side 3" Intercooler Pipe for use with OEM style Intake Horn and intercooler. Replaces leak prone plastic OEM parts with high quality mandrel bent aluminum pipe, silicone boots and stainless T-bolt clamps to eliminate boost leaks encountered with...$198.85 -
INDUSTRIAL INJECTION PDM-08170 CUMMINS 5.9L CR BILLET INTAKE PLATE (POLISHED) 2003-2007 CUMMINS 5.9L 24V
INDUSTRIAL INJECTION
$276.95INDUSTRIAL INJECTION PDM-08170 DODGE INTAKE PLATE FOR 03-07 5.9L CUMMINS POLISHED BILLET$276.95 -
BEANS DIESEL 210335 BEANS MACHINE GRID HEATER DELETE 1998.5-2007 DODGE 5.9L CUMMINS
BEAN MACHINE
$82.50Billet intake grid heater delete for Dodge Cummins 5.9L 12-Valve & 24-Valve engines. (Stock Height). Groove is cut for Injector #1 for clearance,with 2-1/8" ports. Made in Tennessee, USA Kit Includes: -Grid heater delete -2 ...$82.50 -
BD DIESEL 1042590 INTERCOOLER REPLACEMENT PIPE 2003-2007 DODGE CUMMINS 5.9L 24V
BD DIESEL
$145.95Replaces the weak factory intercooler intake pipes on the 2003-2009 Dodge Cummins 5.9L/6.7L. Eliminates potential cracking from improved boost pressures that comes with turbo and electronic modifications. FEATURES Replaces factory plastic intercooler...$145.95 -
INTERSTATE MCBEE M-3008468 PIPE PLUG-INTAKE MANIFOLD-CYLINDER HEAD 1989-2018 CUMMINS 5.9L/6.7L 12V/24V
INTERSTATE MCBEE
$3.99Optimize your diesel engine performance with Interstate Mcbee OEM quality reproduction parts, designed specifically for models made between 1989 to present. With a robust construction and superior fitting, these durable parts effectively match the...$3.99 -
PUSHER PAPB APPS RELOCATION BRACKET W/ PUSHER CROSS-AIR 2003-2007 DODGE CUMMINS 5.9L 24V
PUSHER INTAKES
$25.00The Pusher APPS Relocation Bracket is designed to relocate the APPS in your 2003-2005 Dodge 5.9L Cummins with the Pusher Cross-Air Intake System. This bracket lets you relocate the apps so you can gain clearance for the extra air intake runners with...$25.00 -
PUSHER PDC0307IMA ALUMINUM INTAKE MANIFOLD 2003-2007 DODGE CUMMINS 5.9L 24V
PUSHER INTAKES
$199.00Aluminum 3" tubular intake horn for Cummins 5.9 liter turbo diesel engines in 2003-2007 Dodge Ram pickup trucks. All Pusher Intakes can be used with or without the factory heater grid. TIG welded, 6061-T6 aluminum mandrel bent tubing, a 1/2" thick...$199.00 -
PUSHER PDC0307BT STOCK DRIVER SIDE INTERCOOLER TUBE 2003-2007 DODGE CUMMINS 5.9L 24V
PUSHER INTAKES
$99.00Stock replacement driver-side intercooler tube for Cummins 5.9L turbo diesel engines in 2003-2007 Dodge Ram trucks. The Pusher Stock Driver-Side Intercooler Tube replaces the failure prone OEM charge tube with a fully machined, mandrel...$99.00 -
PUSHER PDC0307MHP 3.5" MEGA PASSENGER SIDE INTERCOOLER TUBE 2003-2007 DODGE CUMMINS 5.9L 24V
PUSHER INTAKES
$199.99Our 3.5" MEGA Passenger Side Intercooler Tube for your 03-07 Dodge 5.9L Cummins is a perfect compliment to our 3.5" Pusher MEGA Intake System. By replacing the anemic 2.75" stock intercooler tube you'll lower EGTs while increasing fuel economy, throttle...$199.99 -
PUSHER PDC0307IM INTAKE MANIFOLD 2003-2007 DODGE CUMMINS 5.9L 24V
PUSHER INTAKES
$174.99Pusher Intake Manifold for Cummins 5.9L turbo diesel engines in 2003-2007 Dodge Ram trucks. All Pusher intake manifolds can be used with or without the factory heater grid. Fully TIG welded, 3" mandrel bent tubing, with a 1/2" thick flange and 1/4"...$174.99 -
BD DIESEL 1045201 BOOT LOCK INTERCOOLER RETAINER KIT UNIVERSAL
BD DIESEL
$77.95Don't blow your boots, engine or turbo and ruin your day. The Boot Lock kits includes aluminum and steel threaded stand-offs to weld onto turbo, intercooler and pipes - some BD and BorgWarner turbos already have bosses installed and require no welding...$77.95 -
D&J PRECISION MACHINE BILLET 5.9 CUMMINS GRID HEATER DELETE
D&J PRECISON MACHINE
$60.00Billet 5.9 Cummins Grid Heater Delete for 1998.5-2007 Dodge 5.9L Cummins Diesel. 6061 aluminum Get more airflow into your engine and avoid boost leaks. * Not recommended for cold climates. Truck may or may not start without being plugged in below 20...$60.00 -
D&J PRECISION MACHINE 0.500″ TALLER BILLET 5.9 CUMMINS GRID HEATER DELETE
D&J PRECISON MACHINE
$112.500.500″ Taller Billet 5.9 Cummins Grid Heater Delete suited for 1998.5-2007 Dodge 5.9L Cummins Diesel. Extra clearance Billet aluminum Get more airflow into your engine and avoid boost leaks. * Not recommended for cold climates. Truck...$112.50 -
BANKS 42732 HIGH-FLOW BILLET INTAKE PLATE 1998.5-2007 CUMMINS 5.9L 24V
BANKS
$89.00Banks High-Flow Billet Intake Plate for race applications. Adds another half-pound of boost. Banks High-Flow Billet Intake Plate. If you want another half-pound of boost, our Banks High-Flow Billet Intake Plate is just the ticket. Banks High-Flow...$89.00 -
CPP DIESEL CUMMINS INTAKE PLATE MOUNTING BOLTS -STAINLESS 1989-2018 DODGE CUMMINS 5.9L/6.7L 12V/24V
CPP DIESEL
$32.99Upgrade your diesel engine today with the top-quality CPP Intake Plate Mounting Bolts, designed specifically for stainless 89-18 Cummins. These immaculate bolts offer impeccable performance, exceptional durability, and unbeatable precision. Thrust your...$32.99 -
CPP DIESEL 3918109 INTAKE MANIFOLD PLATE MOUNTING BOLTS 1989-2018 DODGE CUMMINS 5.9L/6.7L 12V/24V
CPP DIESEL
$19.99The CPP Intake Plate Mounting Bolts are the ultimate solution for diesel enthusiasts who own a Cummins model from 1989 to 2018. Expertly designed for a perfect fit, these robust, top-quality bolts make the installation of your intake plate a seamless...$19.99 -
MAHLE G32749 ENGINE INTAKE MANIFOLD GASKET 1989-2007 CUMMINS 5.9L 12V/24V
MAHLE
$3.31General Part number G32749 GTIN/EAN 00027067980854 Information AutoCare brands Id FLHQ AutoCare brand MAHLE Part number G32749 Type of part Engine > Gaskets and Sealing Systems > Engine Intake Manifold Gasket ...$3.31 -
CUMMINS 3008468 PIPE PLUG-INTAKE MANIFOLD-CYLINDER HEAD 1989-2018 CUMMINS 5.9L/6.7L 12V/24V
CUMMINS
$12.95The Cummins Pipe Plug 3008468 is used primarily on Non Certified Automotive 14 liter N14 engines. This Genuine Cummins 3008468 pipe plug is also commonly used on 1989-2018 Cummins 5.9L and 6.7L engines. It is found in multiple...$12.95 -
CUMMINS 3969987 INTAKE AIR HEATER 1998.5-2007 CUMMINS 5.9L 24V
CUMMINS
$189.95Durability and effectiveness are essential characteristics of engine components in heavy-duty trucks. The Cummins 3969987 intake air heater is specifically engineered to enhance cold start performance and overall efficiency in 5.9L 24V Cummins engines...$189.95 -
CUMMINS 3918109 INTAKE MANIFOLD PLATE FITS 1989-2007 DODGE RAM DIESEL 5.9L 12V/24V
CUMMINS
$14.34The Genuine Cummins 3918109 is used Primarily on 5.9L ISB/QSB engines. It is a multi-application OEM replacement Hex flange head cap screw that is used to mount the intake manifold plate as well as the fuel injection line bracket bolt on 1989-2007...$14.34 -
CRAZY CARL'S TTIC CUMMINS TWIN TURBO INTERCOOLER PIPE 1994-2007 DODGE CUMMINS 5.9L 12V/24V
CRAZY CARL'S TURBOS
$169.99**CRAZY CARL ITEMS ARE NON-RETURNABLE** This is the Intercooler Pipe from our twin turbo kit. It is fully jigged/welded/smoothed and bead rolled for boot retention. *2nd gen shown. ***Parts are custom made to order and may take a few...$169.99